Introduction:

In the world of automotive engineering, innovations that enhance both performance and sustainability are highly sought after. This case study delves into a breakthrough achieved by a leading air spring manufacturer, showcasing their journey from a 100% Carbon black formula to the adoption of ImerFlex. The transformation not only improved the safety and comfort of their air suspensions but also earned them recognition for their commendable sustainability initiative.

Background:

Air springs play a crucial role in vehicle suspension systems, providing a smoother ride and better handling. Traditionally, the formulation of air springs relied entirely on Carbon black. However, seeking to enhance their product's performance and reduce environmental impact, our client decided to explore alternative materials.

Challenges:

The primary challenge was to find a substitute for Carbon black that not only matched its structural properties but also contributed to sustainability goals. The client aimed to reduce the carbon footprint of their air springs while maintaining or improving performance metrics.

Solution:

The turning point came with the introduction of Flex T-10 and Imerflex T-10 C, a cutting-edge material. Through meticulous case studies, our experts demonstrated that replacing 10% and 20% of Carbon black with Flex T-10 and Imerflex T-10 C in the air spring formulation could achieve significant improvements. Trials were conducted to validate the findings and ensure the new formulation met the stringent performance standards.

Results:

The trials yielded remarkable results. By incorporating Flex T-10 and Imerflex T-10 C the air permeation from the spring reduced by more than 5%. This reduction not only enhanced the safety of the air spring but also contributed to a more comfortable ride for the vehicle occupants. The lower carbon footprint was an added advantage, aligning with the growing emphasis on sustainability in the automotive industry

Sustainability Recognition:

The successful adoption of Flex T-10 and Imerflex T-10 C not only met the client's goals but also caught the attention of one of their major multinational customers. Impressed by the commitment to sustainability, the MNC recognized our client's initiative, applauding them for their contribution to environmental responsibility

Benefits:

Improved Safety: The reduced air permeation enhances the safety of the air spring, ensuring optimal performance under various driving conditions.

Enhanced Comfort: : Vehicle occupants enjoy a smoother and more comfortable ride, contributing to a positive driving experience.

Lower Carbon Footprint The incorporation of Flex T-10 and Imerflex T-10 C allows for a substantial reduction in the carbon footprint of the air springs, aligning with global sustainability goals.

Industry Recognition:: The client gained recognition from a multinational customer for their commitment to sustainability, enhancing their reputation in the competitive automotive market.

The transition from a 100% Carbon black formula to the innovative use of Flex T-10 and Imerflex T-10 C in air springs marks a significant achievement for our client. This case study highlights not only the technical advancements but also the positive environmental and safety impacts of embracing sustainable materials. As the automotive industry continues to evolve, this success story serves as a testament to the importance of innovation, sustainability, and industry recognition

Introduction:

Our line of Thermoplastic Hydrocarbon Resins, including T-REZ, Neopolymer, and Neoresin, represents a pinnacle in the synthesis of Unsaturated Hydrocarbons such as Diolefins and Aromatic Olefins. These premium resins play a pivotal role as Tackifiers or Modifiers for a diverse range of applications, spanning from Hotmelt Adhesives to Tyres, Adhesive Tapes, Paints, Traffic Paints, Asphalt Binders, and more

The Difference is in the Details:

Distinguishing itself in the market, the T-REZ H and T-REZ H Premium Series stand out as Hydrogenated Hydrocarbon Resins with exceptional attributes. Characterised by Water White Colour, superior Heat Stability, Weathering Resistance, and Odourlessness, these products embody the epitome of high-quality Hydrocarbon Resins. Their excellence is further highlighted by their application compatibility with SIS, SBS, SBR, SEBS, PIB, Butyl Rubber, APP, APAO, and Wax, making them an indispensable choice in Hot Melt Adhesives for various sectors, including Disposable Paper Diapers, Packaging, Automobile, and Assembly.

The Grades:

Our product range extends to the T-REZ R and T-REZ R Premium Series, encompassing C5 Hydrocarbon Resin and Co-Polymer of C5-C9 Hydrocarbon Resin. These grades find specific applications in Pressure Sensitive Adhesives, Rubber compounds for Tires and Non-Tires, as well as Hot Melt Adhesives for Packaging, Bookbinding, and Assembly. Compatible with Natural Rubber, SIS, SBS, EVA, Metallocene Polyolefin Elastomer, APP, APAO, Polyisoprene, Polyisobutylene, and Butyl Rubber, these resins deliver versatile solutions across multiple industries.

The Applications:

In addition to the T-REZ series, our Neopolymer and Neopolymer Premium Series offer Aromatic Hydrocarbon Resins with unique characteristics tailored to specific quality requirements. These resins find applications in diverse sectors such as Paints, Printing Inks, Asphalt modifiers, Adhesives, EVA-based Hot Melt Adhesives, Engineering Plastics, and Rubber Compounds. Their compatibility spans SBR, SBS, EVA, Alkyd Resins, and Rosin, ensuring adaptability to a broad spectrum of manufacturing needs.

The Advantage:

Our Neoresin Premium Series, a Co-Polymer of DCPD and Aromatic Hydrocarbon, distinguishes itself with a Low Molecular Weight and a High Softening Point. This formulation enhances Cut & Chip performance, particularly in OTR/Truck Bus/Construction Tires. The result is a product that not only meets but exceeds expectations, offering a unique combination of strength and flexibility to withstand the demands of heavy-duty applications

In summary, our Thermoplastic Hydrocarbon Resins stand as a testament to innovation and quality, providing tailored solutions for an array of industries through their distinct grades, applications, and unparalleled benefits.